Reduce Wing Skin Weight by 224Kg/aircraft, Lower CO2 Emissions, and Pass 1st Inspection Consistently

Advanced manufacturing “Add-On” solutions for high quality skins all year long at
lowest life cycle costs.

Image of an airplane wing with a blue winglet featuring annotations highlighting advanced engineering features: Computational Fluid Dynamics (CFD) for optimization, a 10x increase in accuracy, and improved long-term skin reliability. Ideal for showcasing aerospace technology advancements and wing design innovations.Airplane wing with a blue winglet featuring annotations highlighting advanced aerospace engineering features, including Computational Fluid Dynamics (CFD) analysis, 10x improved accuracy, and enhanced long-term skin reliability. Ideal for illustrating modern aviation technology advancements.
"Animated graph showing the relationship between wing skin deformation and thermal growth in the worst-case scenario. Highlights the currently accepted vertical deformation threshold of 0.02 inches, emphasizing the need for precision machining.""Animated graph showing the relationship between wing skin deformation and thermal growth in the worst-case scenario. Highlights the currently accepted vertical deformation threshold of 0.02 inches, emphasizing the need for precision machining."

Tired of accepting low quality aircraft wing skins?

Frustrated by machining skins for up to 8 hours, only to find out they:

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Are too warped, bowed, or blistered near the edge?

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Fail final inspection on the check fixture, no matter how many sandbags you place on top?

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Imagine What Is Possible

With upgraded skin mills, you can:

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Reduce quality issues to less than 1% consistently.

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Virtually eliminate the need for replacement aircraft wing skin blanks.

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Save kilograms of flying weight every time by precisely machining off up to 90% of the "designed-in" manufacturing tolerance.

"Animated graph showing the relationship between wing skin deformation and thermal growth in the worst-case scenario. Highlights the currently accepted vertical deformation threshold of 0.02 inches, emphasizing the need for precision machining.""Animated graph illustrating the relationship between wing skin deformation and thermal growth in an ideal case scenario. Demonstrates how maintaining a Goldilocks machining envelope minimizes deformation, achieving optimal results."
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“Machined In” Residual Stress Eliminated via Tight Temperature Envelop

Risk-Free Guarantee!

Our goal is to reduce all risks to an absolute minimum. Our commitment to you is:

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Worst Case Scenario

If you turn off the power to the chiller, your skin mill will revert to back to producing warped bowed blistered skins
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No Risk Installation

Should our technology not work as advertised, we will remove the entire system from your test gantry, ensuring no long-term disruption to your operations.
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Proven Performance

Our engineering proof of concept prototype and rigorous simulations provide a strong foundation for success, reducing the risk of implementation to an absolute minimum.

Green Wing Partners US LLC has developed a working proof-of-concept engineering prototype, complete with sample parts and comprehensive engineering data. Our technology is validated by Computational Fluid Dynamics (CFD) simulations using ANSYS Workbench with Static Thermal / Transient Thermal software, the gold standard in the industry.

These simulations involved models with over 9 million nodes and associated mesh to ensure accurate predictions of thermodynamics. We encourage prospective partners to conduct their own CFD simulations to validate our findings. After a 2nd independent validation, the next logical step would be building a full-scale engineering prototype to validate these results in real-world conditions by machining 20 wing skins.

A female engineer in a lab coat and safety goggles, holding a clipboard and taking notes in a modern industrial setting. Perfect for showcasing professionalism, quality assurance, and research-focused roles.Two engineers in a workshop setting, wearing safety helmets and protective glasses, collaborating on advanced machinery maintenance. Ideal for representing teamwork and technical expertise in engineering.An aircraft wing in flight with a clear blue sky and scattered clouds in the background, illustrating modern aviation technology and the beauty of air travel.

Our Process Involves High-Level Steps:

We will install a full-scale engineering, proof of concept and prototype on your gantry system to machine wing skins for real-world validation.

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Validation of our CFD simulation by Research & Technology departments.
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Construction and installation of a full-scale test proof of concept prototype.
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Calibration and "Laser Comp" of Skin Mill at 68°F (20°C), the Goldilocks temperature to optimize the machining envelope.
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Gathering of all Skin Mill baseline process data, and all process data for all skins machined during the agreed-to "Evaluation Period" to validate the technology's Return on Investment (ROI).

Adding Green Wing Partners' technology allows you to excel in manufacturing commercial aluminum aircraft wing skin with unmatched precision.

Your skins will consistently be 10X more accurate, experience less than 1% rejects, and can be Kgs lighter in weight every single time.

Our Mission & Vision

Our mission is to revolutionize the aerospace industry by providing high-quality, precision-engineered aluminum aircraft wing skins that enhance performance, reduce costs, and promote environmental sustainability.

We envision leading the aerospace sector in innovation and sustainability, setting new standards for excellence and contributing to a greener future for aviation.

Ready to Get Started?

Taking the first step with Green Wing Partners is simple. Here’s how you can begin:

Contact Us

Reach out to our team to discuss your specific needs and requirements.
01

Schedule a Consultation

We’ll arrange a consultation to understand your production challenges and demonstrate how our technology can address them.
02

Validate Simulations

Collaborate with our engineering team to validate the CFD simulations and ensure they meet your standards.
03

Prototype Installation

We’ll guide you through the installation of a full-scale prototype and assist in calibrating and validating test results.
04

Ongoing Support

Receive continuous support and updates as we work together to integrate our technology into your production processes.
05

Review and Feedback

Provide feedback on the prototype performance and suggest any adjustments needed to optimize the solution
06

Leaders in 224Kg Weight Savings and CO2 Reduction Per Aircraft

Contact us to explore how our cutting-edge technology can reduce weight, lower costs, and improve sustainability for your aerospace manufacturing needs.

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Thank you

Thanks for reaching out. We will get back to you soon.
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